OMNI Systems, a leading US provider of high-quality labels serving the logistics, food, and consumer packaged goods industries, has outlined its long-term transition into digital printing journey through its continued collaboration with Domino. Over recent years, the company has expanded its capabilities by installing multiple Domino K600i digital UV inkjet printers, a move that has strengthened operational efficiency, improved precision, and enabled scalable label production across its facilities.
At its Cleveland, Ohio site, OMNI Systems currently operates three K600i units, including two 558mm (22-inch) dual-bar systems and one 445mm (17-inch) single-bar unit. These installations have significantly enhanced the company’s capacity to deliver high-quality variable data and sequential barcoded labels at higher volumes and faster speeds. Alongside this, a newer installation at the company’s St. Louis, Missouri location features a 445mm (17-inch) single-bar unit, supporting expansion into the prime label segment as part of its broader digital printing journey. Dean Ketchum, Business Development Manager, emphasised OMNI Systems’ market positioning. “We pride ourselves on delivering the best price and highest quality in the market. Our ability to scale and provide cost-effective solutions set us apart from the competition, and Domino helps us with that.”
The company’s adoption of digital printing dates back to 2013, when it installed its first Domino K600i printer to meet the needs of a single customer. The technology soon proved valuable in expanding production capabilities, including collaboration with one of the world’s largest retailers on a label integral to global logistics and shipping operations. AJ Newkirk, whose 20+ year career with the company began as Press Operator and who is now Continuous Improvement Manager, agrees. “OMNI Systems has always focused on delivering low-cost, high-quality labels with exceptional service. Our continued investment in digital printing, particularly with the Domino K600i technology, allows us to remain at the forefront of efficiency and innovation while meeting our customers’ evolving needs.“
Domino K600i technology supports variable data printing across coated and uncoated applications, typically integrated into flexo presses or finishing systems. With speeds reaching 150 metres per minute (492 fpm) in dual-bar configurations and 75 metres per minute (246 fpm) in single-bar setups, the system offers flexibility across multiple print widths. At the Cleveland facility, where operations run 24/5 and output reaches between 6.5 to 8 million labels every 24 hours, the reliability of the technology remains central to production continuity.
OMNI Systems’ President Mike Murton says, “The ability to print high-quality, variable data labels at scale is more important than ever. As customer needs continue to evolve, particularly with the rise of QR codes and GS1’s Sunrise 2027 initiative, we are well-positioned to provide innovative solutions that meet modern supply chain demands.” Gary Peterson, Domino Sr. Account Manager – Variable Data Printing, who has been involved in the partnership for many years, shared his perspective: “OMNI Systems’ commitment in utilising digital printing, specifically for variable data applications, has made this collaboration incredibly successful. Seeing how their use of the K600i has evolved over the years is a testament to their forward-thinking approach.”