Krones has launched an upgraded single-end version of its Varioline 1M
beverage packaging machine, featuring a 180-degree crate flow reversal
during packing. The design allows beverage producers to change the
direction of crate flow without compromising production speed compared
with a conventional straight-through machine.
The Varioline 1M beverage packer has been designed with a smaller
footprint and improved operator accessibility to help optimize space
within beverage packaging lines. Its revised configuration places the
infeed and discharge conveyors next to each other on the same side of
the machine, creating additional space for line layouts and operator
access.
Production Capacity and Synchronized Robotic Handling
The upgraded machine can process up to 103,000 containers per hour,
equivalent to approximately 4,300 packs per hour. It uses synchronized
robotic handling to manage the continuous inflow of containers, with the
aim of reducing bottle scuffing, noise and interruptions compared with
conventional stop-and-go systems.
“In a conventional packer, the containers must be stopped for pick-up.
In the Varioline 1M, the robot is directly synchronized with the
continuous inflow of containers,” explains Maximilian Kühnl, product
specialist for the dry end at Krones.
“And that is now also possible for flow direction reversal inside the
machine, without compromising on performance.”
The machine’s compact physical design and conveyor arrangement are
intended to improve accessibility for operators. Krones states that the
layout allows operators to reach the equipment more easily if a
malfunction occurs.
Krombacher Brauerei Orders the First Two Machines
Germany’s Krombacher Brauerei has ordered the first two machines
featuring the upgraded design. The order is part of the brewery’s
ongoing investment initiative, under which Krones has been upgrading its
equipment since 2024.
As part of the partnership, Krones has installed new sweep-off
depalletizers, selective unpackers and several palletizers at the
brewery.
“In a project of this size, every square meter, every single
manipulation during operation counts for us. So, a machine with a
smaller footprint that also ensures good accessibility is exactly what
we need,” says Ludger Hense, senior manager for Bottling at Krombacher
Brauerei.
The Varioline 1M beverage packer combines 180-degree crate flow reversal
with synchronized robotic handling and a compact conveyor arrangement.
Its first two orders will be used as part of Krombacher Brauerei’s
packaging equipment modernization initiative
