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Wednesday, August 5, 2026
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Borealis greenlit by FDA for PCR plastics in cosmetics, personal care and food applications

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Borealis secures a Letters of No Objection (LNOs) from the US FDA, affirming the safe use of specific grades of its Borcycle M PCR plastics. The LNOs pave the way for Borcycle M-derived materials to be used in a specific range of โ€œdemanding and sensitive applications,โ€ including cosmetics and personal care.

Borcycle M is outed as a transformational mechanical recycling technology that processes post-consumer plastic waste with energy savings.

The FDA authority issued two LNOs allowing Borcycle M PCR high-density PE (HDPE) and PP to be used up to 100% in certain dry food contact applications.

Additionally, these recycled materials can constitute up to 10% of packaging for dry foods with surface oil and moist bakery products. The FDAโ€™s LNOs are effective from January 2024 for recycled HDPE, and from February 2024 for recycled PP.

โ€œOur customers will be able to expand the use of value-added, recycled plastics within their portfolios,โ€ explains Jonatas Melo, Borealisโ€™ vice president for Performance Materials.

โ€œCombined with all of Borealisโ€™ other sustainable offerings, this FDA clearance of selected grades of our Borcycle M portfolio for food-grade applications will help them achieve their sustainability targets and bring us all closer to a fully circular economy for plastics.โ€

Moving forward beyond US
Borealis is now โ€œpoised to move forwardโ€ with the development of selected food packaging applications from recycled HDPE and PP.

โ€œThis marks a major milestone for Borealis, helping us to live our purpose of reinventing essentials for sustainable living,โ€ says Mirjam Mayer, Borealisโ€™ vice president of Circular Economy Solutions.

The FDAโ€™s LNOs apply in the US, as well as other regions covered by FDA governance. In the EU, the FDA clearance will facilitate conversations on the use of these materials in โ€œhigh-end, contact-sensitiveโ€ cosmetics and personal care packaging applications, shares Borealis.

In other activities, Borealis recently acquired Integra Plastics AD, a Bulgarian advanced mechanical recycler. Integra Plastics AD operates a modern advanced mechanical recycling plant and transforms post-consumer waste into high-quality polyolefin recyclates suitable for demanding applications.

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